How to prepare CAD Drawings for Your New Manufacturer

Posted by Mike Fil on February 13, 2018

As we’ve previously mentioned, when you’re considering moving manufacturer or reshoring your product to the USA it’s important to have design files (CAD drawings) of your product on hand. Using these files, your manufacturer can develop a deeper understanding of your product...

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Choosing the Right Color for Your Silicone or Plastic Product

Posted by Corie Yodis on March 2, 2018

The color of your plastic or silicone product can make all the difference, especially for your consumers. It’s the first thing any customer will see of a product and can make a real impact on sales. The right color choice can set you apart from competitors and other brands,...

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Choosing the Right Plastic Material for Your Product

Posted by Lynn Momrow-Zielinski on February 7, 2018

Product designers, entrepreneurs, and inventors often ask Extreme Molding for material recommendations when manufacturing their products. With thermoplastic materials (plastics, resins, or polymers that are moldable above a specific temperature and then solidify when cool)...

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Silicones vs. TPEs for Infant Care Products

Posted by Mike Fil on April 15, 2019

Designers of infant care products need safe, clean materials with the right performance properties and processing capabilities. Silicones, a group of synthetic elastomers, are used in baby care products such as pacifiers, baby bottle nipples , feeding sets, sippy tops , seals, and bottle liners. Silicones that meet FDA and USP Class VI requirements for biocompatibility are widely trusted because these materials won’t produce a toxic or immunological response when exposed to the body or bodily fluids.

Because silicones can cost more than other elastomers, some designers of infant care products may consider using thermoplastic elastomers (TPEs) instead. Like silicones, TPEs can have very low levels of extractables, compounds that migrate from the surface of an infant care product. That’s important because it’s safe to assume that anything babies touch will end up in their mouths. Rattles, bath toys, and baby grip toys aren’t supposed to be used like teething rings, but infants have their own ideas.    

Material Properties

At room temperatures, silicones and TPEs can have very similar properties. They’re also similar in appearance. At elevated temperatures, however, silicones exhibit better resistance to chemicals and abrasion. Heat and chemicals aren’t usually associated with infant care products, but consumers boil baby bottles, pacifiers , and sippy tops – or treat them with steam or chemical sterilization. Baby spoons, plates, and cups that are put in the dishwater are subjected to abrasive detergents and hot water.

When subjected to heat or repetitive usage (such as squeezing), TPEs can deform permanently. In other words, products made of these materials may not return to their original shape when heat is removed or usage stops. By contrast, silicones have superior memory and elasticity at a wide range of temperatures – including heat. Plus, silicones maintain their material properties over a virtually unlimited amount of repetitive usage.   

Silicones and TPEs also differ in terms of available durometers, or hardness. Lower-durometer elastomers are softer and more compressible. Higher-durometer elastomers are harder and more impact resistant. Silicones have a typical range of 3 to 80 durometer on the Shore A scale. TPEs have a typical range of 20 to 95 (Shore A). As durometer relates to performance, silicones also have a lower-durometer “sweet spot” (50) than TPEs (70). For optimum sealing, however, 30-durometer silicone is a good choice.

For designers of infant care products, choosing an elastomer with the right durometer is critical. Teething rings that are too hard can hurt an infant’s mouth, but a grip toy that’s too soft won’t help a baby to build dexterity. For products that require a super-soft elastomer, gel-like silicones on the Shore 00 Hardness Scale have low levels of surface bleed, the release of oil from the surface of cured rubber. Super-soft TPEs are available, too, but these materials have higher levels of surface bleed.

Material Processing

Silicones and TPEs also differ in terms of material processing. Both materials support injection molding, but silicones cannot be melted and reprocessed once molding is complete. By contrast, TPEs can be re-melted and re-molded multiple times. If sustainability is part of your value proposition, or if you may need to re-work manufactured products, TPE is probably a better choice. TPEs also take less time and energy to mold. They’re easier to work with in overmolding applications, too.  

Overmolding, the process of creating a single part from two different materials, is used in infant care products like baby spoons. With overmolding, a rigid inner structure is covered by a softer material. TPEs bond not just to other TPEs, but to most common plastics. By contrast, silicones only bond readily to silicones. Plus, bonding a silicone to a plastic with low heat resistance can be especially challenging since silicone injection molding requires higher temperatures.

Before choosing an elastomer for infant care products, designers need to consider all of their application requirements. Material properties and material processing are important, but don’t forget about market acceptability. Extreme Molding can help you to determine whether silicone or TPE is the right choice for your baby care products. Contact us to learn more.

Tags: Injection Molding, Product Design, 2019, tpe, silicone