Extreme Molding Capabilities
Customer satisfaction is our top priority at Extreme Molding and quality assurance is a part of every step in manufacturing. Our range of in-house injection molding capabilities means that thorough attention to detail will follow your product from start to finish, which means each item has complete manufacturing traceability.
We are:
- ISO 9001:2015 certified
- ISO 13485-2016 certified
- Fully versed in Six Sigma methodology, including design of experiments
- QRS-compliant, including process validations for medical components
- A FDA registered facility
- Follow CGMP and TQMS
The manufacturing quality assurance process begins the moment we partner with you. After consulting with you, our skilled engineers will determine exactly what needs to be done to design and manufacture your product. We will work closely with mold fabricators to ensure your product mold meets our high standards and produce sample components for first article approval before moving into mass production.
Manufacturing Traceability
Extreme Molding’s full-service model is unique among other U.S. silicone molding companies, combined with our specialized injection molding capabilities, is unique among other U.S. silicone molding companies, means no one gives you the full manufacturing traceability like we do.
We can take your product through the entire manufacturing process, including secondary operations, to ensure an unbroken chain of manufacturing quality assurance. Our molds also are sourced in the United States, and our network of raw material suppliers enables us to verify the quality of every substance used in your product.
Metrology Services
Our in-house metrology and inspection capabilities are built to ensure that every silicone component we produce meets your exact specifications for quality, consistency, and performance. From the moment a part comes off the line, our team is hands-on. We use a range of trusted inspection equipment including MicruVu systems, calipers, pin gauges, drop gauges, and thickness gauges. These tools help verify everything from thickness and durometer to overall dimensions, color consistency, proper infill, and surface quality.
Before any production run moves forward, we conduct First Article Inspections (FAI), carefully measuring components against your prints and our internal standards. We can also provide full documentation, including FAI reports and Certificates of Conformance (CofC), to keep your records complete.
Throughout production, we perform ongoing spot checks and magnified visual inspections, so the first part and the last part meet the same high standard. That consistency is something our clients count on and something we're proud to deliver.
Manufacturing Problem Solving
There are several reasons why Extreme Molding is a global leader in manufacturing problem-solving for technically challenging silicone molding applications.
- Deep engineering talent
- Experience with a wide range of high-performance specialty materials
- Modeling using the SOLIDWORKS CAD system
- Multiple molding methods, including overmolding
- Flexibility, responsiveness, and ability to work within tight schedules
We will partner with you to fully understand your product design and performance requirements. Then we will put all of our capabilities to work to ensure that the finished product is exactly what you want it to be.
