Injection Molding

Plastic & Silicone Injection Molding

Extreme Molding has been a recognized leader in custom injection molding for consumer and life science applications for more than a decade.

We offer both custom plastic injection molding and silicone injection molding in the same facility outside Albany, N.Y. Our expertise is in healthcare products for women and infants, low risk medical components, pet supplies and high-end consumer products.

Quality, safety and customer satisfaction are at the core of our custom injection molding services. When appropriate, we do 100% inspection. In other cases, we work with you, our customer, to develop AQL standards. Our return rate of less than 0.01 percent speaks to our attention to detail.

We source all of our molds in the United States for superior quality and protection of intellectual property. This also shortens lead time, so we can get your custom injection molding assignment started and your consumer product to market that much sooner. We handle both large and small runs with the same professionalism and efficiency, and we will always work within your tight schedule.

Custom Plastic Injection Molding

Extreme Molding is the partner of choice for customers and engineers seeking custom plastic injection molding of high-end consumer and lifestyle products. We have unmatched expertise in materials and in molding complex part designs using state of the art, all-electric, highly precise and repeatable injection molding equipment for both thermoplastic and thermoset materials.

Engineers account for 10 percent of our staff, so we have the skills to tackle the most complex and demanding custom plastic injection molding applications. Out-of-the box thinking is what we do best and we thrive on technical challenge.

We will consult with you on materials, honing in on properties that include color integrity, durability, and texture to find the right match for your product, and will source from a network of reputable material suppliers based primarily in the United States.

We routinely work with a wide range of plastics, including:

  • Fluoropolymers: PFA, FEP, PVDF
  • Thermoplastic Elastomers: TPE, TPU
  • Medical and FDA-grade Plastics: BPA-free resins, including Eastman Tritan™ copolyester, Polycarbonate (PC), Polyethylene (PE), Polypropylene (PP), Polystyrene (PS)
  • Engineered Resins: PEEK, ULTEM®, LCP

We also work closely with mold fabricators, most of whom are headquartered near us in upstate New York, to ensure top quality, a shortened lead time and a quick resolution to any issues.

Silicone Injection Molding

Extreme Molding is a trusted leader in silicone injection molding for high-end consumer and life science applications. We specialize in products for women and babies, including nursing pads, and food-safe silicone pacifiers, teethers and dinnerware. We offer second to none silicone materials expertise and have a strong network within the materials supplier community.

We are skilled at using a range of high-performance materials, including:

  • Liquid silicone rubber (LSR and LIM)
  • Heat Cured Rubber (HCR)
  • Moldable RTVs (room temperature vulcanization)

We can also help you compare LSR injection molding vs. HCR injection molding.

Customers and engineers appreciate our attention to detail, flexibility and responsiveness. We will become part of your team, working closely with you to bring your molded silicone product from prototype to production, and then to market.